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The Coiling Head is a core component for wire and cable coiling, designed to wind finished wires, cables, or optical fibers into neat, compact coils for storage, transportation, or further processing. It features a lightweight yet durable structure, high coiling precision, and strong compatibility with various wire diameters and coil sizes. Unlike traditional coiling devices, this Coiling Head adopts a servo motor drive system and an adjustable tension mechanism to ensure uniform coil density and prevent wire tangling or stretching. It is widely used in wire and cable factories, optical fiber production lines, and electrical component manufacturing plants, compatible with most coiling machines, pay-off machines, and wire drawing equipment on the market.
Supports wire and cable diameters ranging from 0.1mm to 10mm, including copper wires, aluminum wires, PVC-insulated wires, and optical fibers; the coil inner diameter can be adjusted between 50mm and 300mm, and the outer diameter up to 600mm.
Equipped with a quick-change chuck system that allows replacing coil mandrels (for different inner diameters) in 5-8 minutes, reducing downtime when switching between product types.
Driven by a 1.5kW servo motor with a speed range of 50r/min-500r/min, ensuring stable coiling speed and precise coil counting (accuracy ±1 turn); the motor’s torque can be adjusted to adapt to different wire stiffness.
Built-in mechanical tensioner with adjustable pressure (0.5N-10N) and a wire guide pulley with a ceramic surface (wear-resistant, reducing wire friction damage), ensuring consistent tension during coiling and avoiding wire deformation.
Main body made of high-strength aluminum alloy (lightweight, weight ≤ 30kg) and key components (chuck, bearing) made of 45# steel (after quenching treatment), with a service life of over 8 years under normal use.
Simplified structure with fewer moving parts; routine maintenance only requires lubricating the bearing every 3 months and checking the tensioner spring annually, reducing maintenance costs and workload.
Parameter | Specification |
Applicable Wire Diameter | 0.1mm - 10mm |
Coil Inner Diameter | 50mm - 300mm (adjustable) |
Coil Outer Diameter | Max. 600mm |
Coil Length | 100mm - 500mm (adjustable) |
Coiling Speed | 50r/min - 500r/min |
Drive Motor | 1.5kW Servo Motor |
Tension Range | 0.5N - 10N |
Counting Accuracy | ±1 Turn |
Power Supply | AC 220V 50Hz / AC 380V 50Hz (optional) |
Dimension (L×W×H) | 450mm × 380mm × 520mm |
Weight | ≤ 30kg |
Compatibility | Fits most coiling machines (flange mounting) |
Wire & Cable Manufacturing: Winds copper core wires, aluminum core wires, and PVC-insulated wires into coils for household electrical appliances, power tools, and construction wiring.
Optical Fiber Industry: Coils optical fibers (single-mode or multi-mode) into small-diameter coils for communication equipment, fiber optic sensors, and data centers.
Electrical Component Production: Coils enameled wires into coils for transformers, inductors, and motors, ensuring uniform winding density and stable electrical performance.
High-speed wire production lines requiring continuous coiling (e.g., 0.5mm-2.5mm household wires with a coiling speed of 300r/min-400r/min).
Small-batch production of special wires (e.g., high-temperature enameled wires) that require precise tension control to avoid insulation damage.
Integration with wire drawing machines to coil drawn wires immediately after processing, reducing intermediate storage steps and improving production efficiency.
Can the Coiling Head be installed on non-standard coiling machines?
Yes, the Coiling Head uses a standard flange mounting design (flange diameter 150mm) and can be adapted to non-standard machines with custom mounting brackets; the manufacturer provides technical drawings for bracket customization.
How long does it take to install the Coiling Head?
For operators with basic mechanical knowledge, installation (including mounting, wiring, and calibration) takes 1-2 hours; the manufacturer provides an installation manual and online technical support.
What should I do if the wire tangles during coiling?
First, check if the tension is too low (adjust to 1N-3N for thin wires) and if the wire guide pulley is aligned; if tangling persists, clean the pulley surface (to remove dust or oil) or replace the ceramic pulley (if worn).
How to calibrate the coil counting function?
The Coiling Head has a manual calibration mode: wind 100 turns manually, compare with the machine’s count, and adjust the counting sensor’s sensitivity via the control panel; calibration takes 5-10 minutes and should be done monthly for high-precision applications.
The Coiling Head is a core component for wire and cable coiling, designed to wind finished wires, cables, or optical fibers into neat, compact coils for storage, transportation, or further processing. It features a lightweight yet durable structure, high coiling precision, and strong compatibility with various wire diameters and coil sizes. Unlike traditional coiling devices, this Coiling Head adopts a servo motor drive system and an adjustable tension mechanism to ensure uniform coil density and prevent wire tangling or stretching. It is widely used in wire and cable factories, optical fiber production lines, and electrical component manufacturing plants, compatible with most coiling machines, pay-off machines, and wire drawing equipment on the market.
Supports wire and cable diameters ranging from 0.1mm to 10mm, including copper wires, aluminum wires, PVC-insulated wires, and optical fibers; the coil inner diameter can be adjusted between 50mm and 300mm, and the outer diameter up to 600mm.
Equipped with a quick-change chuck system that allows replacing coil mandrels (for different inner diameters) in 5-8 minutes, reducing downtime when switching between product types.
Driven by a 1.5kW servo motor with a speed range of 50r/min-500r/min, ensuring stable coiling speed and precise coil counting (accuracy ±1 turn); the motor’s torque can be adjusted to adapt to different wire stiffness.
Built-in mechanical tensioner with adjustable pressure (0.5N-10N) and a wire guide pulley with a ceramic surface (wear-resistant, reducing wire friction damage), ensuring consistent tension during coiling and avoiding wire deformation.
Main body made of high-strength aluminum alloy (lightweight, weight ≤ 30kg) and key components (chuck, bearing) made of 45# steel (after quenching treatment), with a service life of over 8 years under normal use.
Simplified structure with fewer moving parts; routine maintenance only requires lubricating the bearing every 3 months and checking the tensioner spring annually, reducing maintenance costs and workload.
Parameter | Specification |
Applicable Wire Diameter | 0.1mm - 10mm |
Coil Inner Diameter | 50mm - 300mm (adjustable) |
Coil Outer Diameter | Max. 600mm |
Coil Length | 100mm - 500mm (adjustable) |
Coiling Speed | 50r/min - 500r/min |
Drive Motor | 1.5kW Servo Motor |
Tension Range | 0.5N - 10N |
Counting Accuracy | ±1 Turn |
Power Supply | AC 220V 50Hz / AC 380V 50Hz (optional) |
Dimension (L×W×H) | 450mm × 380mm × 520mm |
Weight | ≤ 30kg |
Compatibility | Fits most coiling machines (flange mounting) |
Wire & Cable Manufacturing: Winds copper core wires, aluminum core wires, and PVC-insulated wires into coils for household electrical appliances, power tools, and construction wiring.
Optical Fiber Industry: Coils optical fibers (single-mode or multi-mode) into small-diameter coils for communication equipment, fiber optic sensors, and data centers.
Electrical Component Production: Coils enameled wires into coils for transformers, inductors, and motors, ensuring uniform winding density and stable electrical performance.
High-speed wire production lines requiring continuous coiling (e.g., 0.5mm-2.5mm household wires with a coiling speed of 300r/min-400r/min).
Small-batch production of special wires (e.g., high-temperature enameled wires) that require precise tension control to avoid insulation damage.
Integration with wire drawing machines to coil drawn wires immediately after processing, reducing intermediate storage steps and improving production efficiency.
Can the Coiling Head be installed on non-standard coiling machines?
Yes, the Coiling Head uses a standard flange mounting design (flange diameter 150mm) and can be adapted to non-standard machines with custom mounting brackets; the manufacturer provides technical drawings for bracket customization.
How long does it take to install the Coiling Head?
For operators with basic mechanical knowledge, installation (including mounting, wiring, and calibration) takes 1-2 hours; the manufacturer provides an installation manual and online technical support.
What should I do if the wire tangles during coiling?
First, check if the tension is too low (adjust to 1N-3N for thin wires) and if the wire guide pulley is aligned; if tangling persists, clean the pulley surface (to remove dust or oil) or replace the ceramic pulley (if worn).
How to calibrate the coil counting function?
The Coiling Head has a manual calibration mode: wind 100 turns manually, compare with the machine’s count, and adjust the counting sensor’s sensitivity via the control panel; calibration takes 5-10 minutes and should be done monthly for high-precision applications.
