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The Automatic Extrusion Machine is a sophisticated and highly functional piece of industrial equipment that plays a crucial role in various manufacturing processes. It is designed to continuously and automatically process a wide range of materials, such as plastics, rubber, and some metals, by forcing them through a die to create products with specific cross-sectional shapes.
This machine typically consists of several key components. The feeding system is responsible for supplying the raw material into the machine at a controlled rate. The heating unit ensures that the material reaches the appropriate temperature for extrusion, making it malleable. The screw mechanism within the barrel rotates to push the heated material forward, while also mixing and shearing it to ensure a uniform consistency. The die, which is the final component through which the material passes, determines the shape of the extruded product. Additionally, an automatic control system oversees and regulates all the operations, ensuring smooth and precise functioning.
One of the most prominent features of the Automatic Extrusion Machine is its high degree of automation. It can operate continuously with minimal human intervention once the initial setup and programming are complete. The automatic control system monitors and adjusts parameters such as temperature, speed, and pressure in real-time, ensuring consistent quality of the extruded products. This reduces the reliance on manual labor, increases production efficiency, and minimizes the risk of human error.
This machine is engineered to work with a diverse range of materials. For plastics, it can handle different types like polyethylene, polypropylene, polyvinyl chloride (PVC), and many others. In the case of rubber, it can process natural rubber, synthetic rubber, and various rubber compounds. Some models are even capable of extruding certain metals. The ability to adapt to different materials makes it a valuable asset in multiple industries, from packaging and construction to automotive and electronics.
The design of the Automatic Extrusion Machine allows for precise control over the extrusion process. The screw mechanism provides a consistent pushing force, and the die is manufactured with high precision to ensure that the extruded products have accurate dimensions and a smooth surface finish. This precision is essential for applications where the fit and function of the products are critical, such as in the production of pipes, profiles, and wires.
The die of the machine can be easily changed to produce products with different cross-sectional shapes. Whether it's a simple circular shape, a complex profile, or a special custom shape, the Automatic Extrusion Machine can be configured to meet specific production requirements. This flexibility enables manufacturers to diversify their product offerings and cater to a wider range of customer needs.
The continuous and automated operation of the machine significantly boosts productivity. It can produce a large quantity of extruded products in a relatively short period, reducing production time and increasing output. This is especially beneficial for industries with high demand for extruded materials, allowing businesses to meet market needs more effectively and gain a competitive edge.
By reducing the need for extensive manual labor and minimizing material waste due to precise control, the Automatic Extrusion Machine helps to cut costs. The efficient use of raw materials and energy also contributes to overall cost savings. Additionally, the long lifespan and low maintenance requirements of the machine further enhance its cost-effectiveness over time.
The automatic control system and precision components of the machine ensure consistent product quality. The ability to maintain stable operating conditions and accurately control the extrusion process results in products that meet strict quality standards. This reduces the occurrence of defective products, improving customer satisfaction and brand reputation.
Many modern Automatic Extrusion Machines are designed with energy-efficient features. They consume less energy during operation, which not only saves costs but also reduces the environmental impact. Additionally, the precise control over the extrusion process helps to minimize material waste, contributing to a more sustainable manufacturing process.
Our team of professional technicians provides on-site installation services to ensure that the Automatic Extrusion Machine is set up correctly and integrated into your production line. We also offer comprehensive training programs for your operators, covering topics such as machine operation, maintenance, and troubleshooting. Our goal is to empower your team to use the machine effectively and maintain its optimal performance.
We maintain a comprehensive inventory of high-quality spare parts for the Automatic Extrusion Machine. In case of any component failure, we can quickly supply the necessary parts to minimize downtime. Our spare parts are designed to be fully compatible with the original machine, ensuring reliable and seamless operation after replacement.
Our technical support team is available around the clock to address any issues or concerns you may have. Whether it's a technical problem, a query about operation, or a request for maintenance advice, we are just a phone call or email away. We also offer remote monitoring and diagnostic services to quickly identify and resolve problems, reducing the need for on-site visits in some cases.
We offer a generous warranty period for the Automatic Extrusion Machine, during which we will repair or replace any defective parts free of charge. Additionally, we provide regular maintenance services to keep the machine in top condition. Our maintenance services include routine inspections, lubrication, calibration, and replacement of worn-out parts as needed, ensuring the long-term reliability and performance of the machine.
Model | Screw Data | Extrude Capacity(Kg/Hr Max) | Finished Dia(mm) | Drive motor(KW) | ||||
Dia | L/D Ratio | RPM | PVC | LDPE | LSNH | |||
Ex-40G | 40 | 26:1 | 120 | 24 | 14 | 0.8-3 | 11 | |
Ex-40S | 40 | 26:1 | 120 | 48 | 14 | 0.8-3 | 15 | |
Ex-50G | 50 | 26:1 | 120 | 60 | 35 | 1-6 | 15 | |
Ex-50S | 50 | 26:1 | 120 | 75 | 35 | 1-6 | 18.5 | |
Ex-60G | 60 | 26:1 | 120 | 100 | 60 | 22 | 2-8 | 22 |
Ex-60S | 60 | 26:1 | 120 | 120 | 60 | 24 | 2-8 | 30 |
Ex-70G | 70 | 26:1 | 120 | 140 | 95 | 36 | 3-15 | 30 |
Ex-70S | 70 | 26:1 | 120 | 160 | 95 | 40 | 3-15 | 37 |
Ex-80G | 80 | 26:1 | 110 | 200 | 130 | 48 | 5-20 | 37 |
Ex-80S | 80 | 26:1 | 110 | 250 | 130 | 52 | 5-20 | 45 |
Ex-90G | 90 | 26:1 | 110 | 280 | 180 | 65 | 8-25 | 45 |
Ex-90S | 90 | 26:1 | 110 | 320 | 180 | 70 | 8-25 | 55 |
Ex-100G | 100 | 25:1 | 100 | 380 | 240 | 90 | 10-30 | 55 |
Ex-100S | 100 | 25:1 | 100 | 450 | 240 | 100 | 10-30 | 75 |
Ex-120G | 120 | 25:1 | 100 | 500 | 15-40 | 90 | ||
Ex-120S | 120 | 25:1 | 100 | 600 | 15-40 | 110 | ||
The Automatic Extrusion Machine is a sophisticated and highly functional piece of industrial equipment that plays a crucial role in various manufacturing processes. It is designed to continuously and automatically process a wide range of materials, such as plastics, rubber, and some metals, by forcing them through a die to create products with specific cross-sectional shapes.
This machine typically consists of several key components. The feeding system is responsible for supplying the raw material into the machine at a controlled rate. The heating unit ensures that the material reaches the appropriate temperature for extrusion, making it malleable. The screw mechanism within the barrel rotates to push the heated material forward, while also mixing and shearing it to ensure a uniform consistency. The die, which is the final component through which the material passes, determines the shape of the extruded product. Additionally, an automatic control system oversees and regulates all the operations, ensuring smooth and precise functioning.
One of the most prominent features of the Automatic Extrusion Machine is its high degree of automation. It can operate continuously with minimal human intervention once the initial setup and programming are complete. The automatic control system monitors and adjusts parameters such as temperature, speed, and pressure in real-time, ensuring consistent quality of the extruded products. This reduces the reliance on manual labor, increases production efficiency, and minimizes the risk of human error.
This machine is engineered to work with a diverse range of materials. For plastics, it can handle different types like polyethylene, polypropylene, polyvinyl chloride (PVC), and many others. In the case of rubber, it can process natural rubber, synthetic rubber, and various rubber compounds. Some models are even capable of extruding certain metals. The ability to adapt to different materials makes it a valuable asset in multiple industries, from packaging and construction to automotive and electronics.
The design of the Automatic Extrusion Machine allows for precise control over the extrusion process. The screw mechanism provides a consistent pushing force, and the die is manufactured with high precision to ensure that the extruded products have accurate dimensions and a smooth surface finish. This precision is essential for applications where the fit and function of the products are critical, such as in the production of pipes, profiles, and wires.
The die of the machine can be easily changed to produce products with different cross-sectional shapes. Whether it's a simple circular shape, a complex profile, or a special custom shape, the Automatic Extrusion Machine can be configured to meet specific production requirements. This flexibility enables manufacturers to diversify their product offerings and cater to a wider range of customer needs.
The continuous and automated operation of the machine significantly boosts productivity. It can produce a large quantity of extruded products in a relatively short period, reducing production time and increasing output. This is especially beneficial for industries with high demand for extruded materials, allowing businesses to meet market needs more effectively and gain a competitive edge.
By reducing the need for extensive manual labor and minimizing material waste due to precise control, the Automatic Extrusion Machine helps to cut costs. The efficient use of raw materials and energy also contributes to overall cost savings. Additionally, the long lifespan and low maintenance requirements of the machine further enhance its cost-effectiveness over time.
The automatic control system and precision components of the machine ensure consistent product quality. The ability to maintain stable operating conditions and accurately control the extrusion process results in products that meet strict quality standards. This reduces the occurrence of defective products, improving customer satisfaction and brand reputation.
Many modern Automatic Extrusion Machines are designed with energy-efficient features. They consume less energy during operation, which not only saves costs but also reduces the environmental impact. Additionally, the precise control over the extrusion process helps to minimize material waste, contributing to a more sustainable manufacturing process.
Our team of professional technicians provides on-site installation services to ensure that the Automatic Extrusion Machine is set up correctly and integrated into your production line. We also offer comprehensive training programs for your operators, covering topics such as machine operation, maintenance, and troubleshooting. Our goal is to empower your team to use the machine effectively and maintain its optimal performance.
We maintain a comprehensive inventory of high-quality spare parts for the Automatic Extrusion Machine. In case of any component failure, we can quickly supply the necessary parts to minimize downtime. Our spare parts are designed to be fully compatible with the original machine, ensuring reliable and seamless operation after replacement.
Our technical support team is available around the clock to address any issues or concerns you may have. Whether it's a technical problem, a query about operation, or a request for maintenance advice, we are just a phone call or email away. We also offer remote monitoring and diagnostic services to quickly identify and resolve problems, reducing the need for on-site visits in some cases.
We offer a generous warranty period for the Automatic Extrusion Machine, during which we will repair or replace any defective parts free of charge. Additionally, we provide regular maintenance services to keep the machine in top condition. Our maintenance services include routine inspections, lubrication, calibration, and replacement of worn-out parts as needed, ensuring the long-term reliability and performance of the machine.
Model | Screw Data | Extrude Capacity(Kg/Hr Max) | Finished Dia(mm) | Drive motor(KW) | ||||
Dia | L/D Ratio | RPM | PVC | LDPE | LSNH | |||
Ex-40G | 40 | 26:1 | 120 | 24 | 14 | 0.8-3 | 11 | |
Ex-40S | 40 | 26:1 | 120 | 48 | 14 | 0.8-3 | 15 | |
Ex-50G | 50 | 26:1 | 120 | 60 | 35 | 1-6 | 15 | |
Ex-50S | 50 | 26:1 | 120 | 75 | 35 | 1-6 | 18.5 | |
Ex-60G | 60 | 26:1 | 120 | 100 | 60 | 22 | 2-8 | 22 |
Ex-60S | 60 | 26:1 | 120 | 120 | 60 | 24 | 2-8 | 30 |
Ex-70G | 70 | 26:1 | 120 | 140 | 95 | 36 | 3-15 | 30 |
Ex-70S | 70 | 26:1 | 120 | 160 | 95 | 40 | 3-15 | 37 |
Ex-80G | 80 | 26:1 | 110 | 200 | 130 | 48 | 5-20 | 37 |
Ex-80S | 80 | 26:1 | 110 | 250 | 130 | 52 | 5-20 | 45 |
Ex-90G | 90 | 26:1 | 110 | 280 | 180 | 65 | 8-25 | 45 |
Ex-90S | 90 | 26:1 | 110 | 320 | 180 | 70 | 8-25 | 55 |
Ex-100G | 100 | 25:1 | 100 | 380 | 240 | 90 | 10-30 | 55 |
Ex-100S | 100 | 25:1 | 100 | 450 | 240 | 100 | 10-30 | 75 |
Ex-120G | 120 | 25:1 | 100 | 500 | 15-40 | 90 | ||
Ex-120S | 120 | 25:1 | 100 | 600 | 15-40 | 110 | ||
